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How To - Painting Exhaust and Headers

7.1K views 4 replies 3 participants last post by  BlueRibbonRM  
#1 ·
I thought I should do a little write up on my experience with painting my Delkevic Stainless Steel 550mm / 21inch.

Now I have already painted my muffler but I wanted it to match the headers as well.



Step 1 - Buy Paint

Exhaust systems get hot and so you will need paint that can withstand the heat.

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I bought 4 cans of Flat black , 1 can of Primer and 1 can of clear

I only used 2 and half cans of paint .



Step 2 - Prep

Find somewhere to comfortably paint the exhaust system and hose it down .

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Step 3 - Sanding

Stainless steel is too smooth! Ensure you sand down the entire thing! Everything that is going to be painted needs to be sanded.
Paint won't stick to anything smooth , thats why you need to sand it down to let the paint grip.

I used 280 grit paper with water and got great results .

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Make sure you get every spot.


Step 4 - Cleaning and Primer

Clean down everything! Wax and Grease remover is your best friend!

Wipe everything down and start applying Primer

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Once Primer is dry , lightly sand any imperfections.

Follow the cans instructions!



Step 5 - First Coat


Apply your first coat light and at a distance

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Step 6 - Second Coat

Second coat is a little heavier

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Step 7 - 3rd / Final Coat really depends on the look you are going for.

Heaviest coat

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Step 8 - Clear Coat

Same as the paint and primer. Spray light then heavier later.

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Step 9 - Admire!

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Step 10 - fitment

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Now depending on the brand of paint, you will be able cure the paint on ride/car .

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When you are curing the exhausts , you will see a lot of smoke and terrible smell.

 
Discussion starter · #3 ·
WOW, Amazing Job! I am tempted to do my header pipes but I will wait until winter and the bike is in storage. Thanks for the great instructions and pictures!
Thanks mate!

I am really happy with how it all turned out . I have to admit, the smoking in the beginning did worry me haha