Kawasaki Vulcan Forum banner

how to adjust carb '05 vulcan 800?

56K views 13 replies 9 participants last post by  JCD  
#1 ·
I have a 2005 vulcan 800 that is completly stock. I removed the baffles and now the bike studders at low RPM's. It runs as if not warmed up but does not improve when fully warm. If I pull the choke it runs perfect. My guess is that it's running a bit lean. I took off the air cleaner to look for the carb adjustment screws but I can't find them. I searched and found this exploded view of the carb but it does not clearly show where the adjustment screws are located.
Any help would be appreciated.
-Art
Image
 
#4 · (Edited)
#4 is the needle you need to adjust out, it's called the idle mixture screw, and turning it in clock-wise closes off air to lessen fuel, and turning it out counter-clockwise opens up more air to draw in more fuel, the needle adjust the pilot circuit for slow speeds and idle. To remove the plug drill a small hole in the plug being careful not to drill the needle underneath, then use a metal screw into te plug to get a good seat and then use pliers to get a good grip on the metal screw and yank the plug out to explose the needle underneath. Factory stock settings on that idle mixture screw needle is probably in the 1.25 turns out range, so you might need to turn it out more another half to full turn.
 
#5 ·
removing those baffles in the pipes caused the backpressure to the cylinders to be lowered and now it scavenges air/fuel mixture out of the cylinders before the exhaust valves close, so to compensate this the engine needs more fuel, thus the opening up of that idle mixture screw to allow more fuel
 
#11 ·
I'm having the same problem , I just bought this bike and it idles low and cuts out , the previous owner changed the pipes , the jets are stock , I live in a higher altitude so I thought it was the air / fuel mixture , but I don't know, any ideas ? thanx .
 
#13 ·
Nobody answered where this pilot screw is located. I’m not taking the tank off and removing the carb to adjust it. Can it be done without all of that? Is it on the air cleaner side? Someone take a pic and point it out or something. I have gone to YouTube and every forum imaginable and nobody shows where this magical air fuel mixture screw is.
 
#14 ·
If you look at the diagram above, find the 4 follow the line at the top to the carburetor, it looks like a tube pointing down the screw is up inside the tube. I hate to be the bearer of bad news but every time I have had to adjust it I had to take the seat, instrument cluster, tank, air cleaner (cover, filter and backplate) off, remove the bar holding the carb and loosen the clamp on the manifold, carburetor side.
Then you can pivot the carburetor out towards you and see the screw.
I know some here have done it with angled screwdrivers or ones they modified but I never could, that or a shop.

Jim