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Discussion Starter · #1 ·
New to the Vulcan forums, hello everyone. Bought a new to me project, 01 Kawasaki vulcan 800 with "no compression in the front cylinder." I don't claim to be a mechanic by any means, but it interest me and I figured, what better way to learn, plus I got it cheap. I first went to pop out the spark plugs and noticed the front one was broken off in the head. Must be hard to get a compression reading if you cant screw anything in the spark plug hole. So I figure I'm going to have to drill it out, so I should start pulling the engine. Got the engine out. Take off the valve cover, everything looks okay. I decide to turn the engine over to see if everything is working, seems fine. Remove the rocker assembly and cam and take it off the chain to pull the head.

Looks like I'll need a new head with some valves and a piston.
Automotive tire Hood Gas Font Bumper
Automotive tire Rim Circle Auto part Metal

Now my question is, How bad is the cylinder jug? Can I get away with reusing it after using one of those hones that attach to a drill or would it be better to find a used jug as well?
Gas Auto part Wood Circle Metal
Gas Circle Cuisine Tints and shades Metal

On an side note, the oil looked clean and I couldn't see any metal shavings and I found the head of the exhaust valve in the exhaust, so I'm hoping not to much got past the piston and in the bottom end. I will eventually pull the side cases and check to make certain and give it a good clean, but I am hoping to not split the bottom end. I guess time will tell. All help is appreciated!
 

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Discussion Starter · #3 ·
Yeah I will be going deeper to make sure. The good news is I found all the pieces. The bike has nearly 40k on it, and I'm assuming the valves have never been checked. But I also want to keep it as cheap as possible that's why I would like to reuse that cylinder jug if it is still safe to do so
 

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Discussion Starter · #11 ·
Appreciate all the replies. Good stuff. I was shopping around looking for parts and found another guy thats selling an 800 with a shifter shaft that's pushing in and has a dented tank for 300 bucks. So I may just pick that bike up as a good parts bike and see if I can make it work between the 2
 
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