All the tiny springs in my gas cap keep falling out, help - Kawasaki Vulcan Forum : Vulcan Forums
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post #1 of 2 (permalink) Old 06-22-2015, 10:06 PM Thread Starter
Join Date: Aug 2012
Location: Spanaway, Wa
Year/Make/Model: 2010 Vulcan 1700 Voyager, 2006 Vulcan 1600 Classic
Gender: Male
Posts: 81
All the tiny springs in my gas cap keep falling out, help

On my 1600 classic the tank was always whistling from the pressure build up. I went to gadgets page and was gonna try the fix of shorting the spring. I did not read it right the first time and took my whole gas cap apart. I reassembled it but its not correct. All the little springs keep falling out now. Can some tell me how to get it back together correctly or a really good exploded view of it?
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post #2 of 2 (permalink) Old 06-29-2015, 04:32 PM
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Join Date: May 2015
Location: Gloucester UK
Year/Make/Model: 2008
Displacement/CC's: vn900
Color: blue
Gender: Male
Posts: 145
looking at the parts listings, the gas cap is only available as a complete assembly ( but without the lock barrel and key) so Kawasaki don't publish an exploded view of the cap. If you could post some photos of your cap maybe someone could work it out for you?

  • 2008 VN900 Classic
  • Luminous Polaris Blue (this is what Kawasaki call the colour)
  • Mutazu MU hard bags
  • Memphis Shades 21" Fats (black gradient)
  • Fehling sissy bar (and rack)
  • Kawasaki OEM crash bars
  • Mustang Day tripper seat and homemade tank bib (to hide the rub mark)
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